The Scalloped Neck Chronicles, Maybe not Chronicles, but fun :P
MattE
Jun 16 2008, 11:24 PM
GMC:er
Posts: 173
Joined: 16-May 07
From: North Carolina, USA
Good day GMC Musicians! smile.gif

Today was quite a day. I finally received my scalloped neck in the mail today;





but came to a grim realization...
The neck was perfectly scalloped, exactly to my specifications, however the woodworker I sent the neck to forgot to:
1)Correctly cut the tuner holes for the string tuners (there is a small locking bar that requires a tiny hole)
2)The frets themselves were not sanded down
3)The string trees were not drilled in
4)The neck was not pre-drilled to be screwed onto the body as originally planned

A minor drawback, so I decided to document the 5 hours it took me to get this neck clean, outfitted, and ready to play :]


I did not use a wide array of tools for this project, all I really needed was:
A set of Phillips-head screwdrivers
one adjustable clamp (for the tuners)
a power-drill
a hammer
a pair of needle-nose pliers
a pencil
a steady hand
and A LOT of patience



Who says you need a lot of fancy tools to work with guitars? ;]
The first order of business was to get the guitar sanded down. I used three sheets of 220 grit sandpaper and carefully sanded top to bottom the headstock, individual frets, and the sides of the guitar (they were very splintery)

Approx. section time: 20 minutes

The second item on the agenda was to get the tuners in. As you can see from the picture below, right next to the pre-drilled tuner hole I needed a very tiny hole. The tuners had some kind of a bar that was used in place of a screw to hold the tuner in place (i.e. keep it from freely rotating in the hole)
So the first thing I did was lined up each tuner in the hole and pressed down hard enough to make a small indention in the wood, a reference point for where the small hole should go
First I took a very thin nail and pounded it down, very slowly and carefully, into the reference point. Afterwards I used the power drill with a very small drill bit (hence the nail, my first drill bit snapped trying to break the wood surface)




Approx. section time: 2 hours (It took a great deal of brainstorming ^__^)

Even with the drilling and hammering, the tuners refused to slide into place. To remedy this, I took an ordinary adjustable clamp, positioned the tuner, then tightened the clamp slowly until the tuner was forced down into the correct position



Repeat and redo for the rest of the tuners smile.gif

Approx. section time: 40 minutes (The clamp did not always want to work wink.gif )

After the tuners were installed, the next things to add were the string trees. This required a lot of precision and accuracy, as they needed to be perfectly placed for the strings. Using an old tape measure and the old neck I had on the guitar as a reference point, I used a very thin-leaded pencil to make access points, then grabbed my trusty drill with the thin drill bit and drilled the holes into the headstock. From there I simply placed the string trees carefully into the drill points, replaced the drill bit, and began to drill the trees down. Easy enough no? :]




Approx. section time: 10 minutes


The next thing to do was to get the neck drilled to be attached to the neck. This gave me a lot of grief as I was very nervous about drilling too quickly and splitting the neck (then it would be $150 down the drain sad.gif )
The access points were made by actually positioning the neck in the neck pocket and very carefully drilling the original screws until contact was made. Afterwards, the screws were pulled back a bit, the neck was removed, drill bit replaced, and holes were drilled. Only what space was needed was added smile.gif
Finally, the neck was set in, screws drilled down, and the neck was finally done!



Approx. section time: 20 minutes

The final order of business was to string up the guitar and get to playing!
Although this step would be much harder than I anticipated.
The adjustable bridge clamps (the little stands with the adjustable screws that the strings sit on) somehow managed to screw up as far as how they sat on the bridge. The stringing process was easy enough after the clamps were set to the proper height and screwed back in

Approx. section time: 30 minutes

And that's it! Hope you enjoyed this little adventure smile.gif

-MattE


Forgot to add my critique!

Initial playing was a lot easier than I anticipated. The feel of the neck was amazing, even compared to my Ibanez ARX320 neck, which was my main guitar. The original rumor I heard about difficult chords was quickly dispelled, as I found no issue at all. I also, suprisingly, noticed a 20 bpm speed difference! Could this be practice, or the neck? (I'm banking on practice, but at first I was shocked and thought it to be the neck tongue.gif)

Anything else you would like to know, just ask!

See you all around,
-MattE

You are at GuitarMasterClass.net


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Posts in this topic
- MattE   The Scalloped Neck Chronicles   Jun 16 2008, 11:24 PM
- - Ivan Milenkovic   Cool man, nice to see that you managed to work you...   Jun 16 2008, 11:30 PM
- - Nick325   nice job on fixing the problem   Jun 16 2008, 11:54 PM
- - Praetorian   Awesome! I am curious to see what you think o...   Jun 17 2008, 01:38 AM
- - MattE   @Praetorian: I personally like it. It's much e...   Jun 17 2008, 03:54 AM
|- - Praetorian   QUOTE (MattE @ Jun 16 2008, 10:54 PM) @Pr...   Jun 17 2008, 04:03 AM
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- - Nick325   wait why did u sand down the frets? were they too...   Jun 17 2008, 04:08 AM
|- - Marcus Lavendell   That's a beautiful neck! Great job fixi...   Jun 17 2008, 08:43 AM
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- - Bogdan Radovic   Congrats on a job well done Matt! It was quite...   Jun 17 2008, 09:24 AM
- - -Zion-   great work I didn't even know such a neck exi...   Jun 17 2008, 09:33 AM
- - Trond Vold   Nice job Looks great   Jun 17 2008, 11:01 AM
- - Danilo Capezzuto   Great work, and congrats for the new awesome neck...   Jun 17 2008, 11:58 AM
- - kaznie_NL   Nice Chronicle Thanks for sharing!!   Jun 17 2008, 04:55 PM
- - MattE   Thank you all! @Nick325: No, the frets thems...   Jun 18 2008, 05:16 AM
- - AIB234   That's pretty wicked! Not just the neck, ...   Jun 18 2008, 05:25 AM
- - somecrazyguy09   i've never played a scalloped neck before, but...   Jun 18 2008, 06:13 AM
- - MattE   @AIB234: For a beginner, I'm not really sure. ...   Jun 19 2008, 04:22 AM
|- - jacmoe   QUOTE (MattE @ Jun 19 2008, 04:22 AM) @so...   Jun 19 2008, 02:08 PM
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- - Nemanja Filipovic   Looks great,job well done,thanks for the pic's...   Jun 19 2008, 01:35 PM
- - Gerardo Siere   Thanks for sharing, I hope some day I have some ne...   Jun 23 2008, 02:59 AM
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